You know Phil, I had to go back and review this thread, because I'm not really sure what your asking exactly. First you asked about "lossless" transfer. This is a term applied to digital transfers (e.g. from your DV camera to your hard drive). All you're transmitting is binary numbers. There is no analog entity involved to cause a loss. It is the same as copying a file from your CD-ROM to your hard drive. That would also be a lossless transfer.
As for file size and sync, I think you mean movie length, not file size. Anyway, I routinely sync up to two hours of video/audio for DVDs, TV, etc. so I think your sync problem is that the software you're using simply can't do it. In Vegas, the audio and video are infinitely adjustable along the timeline, so if you discover a segment out of sync, it's easily realigned in seconds.
I'm not sure why you're so concerned about codecs. DV is a codec just like cinepak or indeo, it just happens to deliver the best resolution for compressed video. Therefore, there is no reason to bother with Indeo or Cinepak, or whatever other codec you have in mind. The "secret" is avoid using any codec but DV for editing.
If Pinnacle says it renders DV, then it would have to be a standard file, not a proprietary one. I'm sure it uses the standard Microsoft DV codec. I've never experienced not being able to load a DV encoded AVI file rendered from one software, into another software. However, the only software I've never installed on my system is Pinnacle Studio. And, I don't ever intend to.